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Formulation And Evaluation Of Nanostructured Lipid Carriers (NLCs) Of 20(S)-Protopanaxadiol (PPD) By Box-Behnken Design

Authors Kim MH, Kim KT, Sohn SY, Lee JY, Lee CH, Yang H, Lee BK, Lee KW, Kim DD

Received 15 May 2019

Accepted for publication 24 September 2019

Published 25 October 2019 Volume 2019:14 Pages 8509—8520

DOI https://doi.org/10.2147/IJN.S215835

Checked for plagiarism Yes

Review by Single anonymous peer review

Peer reviewer comments 3

Editor who approved publication: Prof. Dr. Thomas J. Webster

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Min-Hwan Kim,1 Ki-Taek Kim,2 Seo-Yeon Sohn,1 Jae-Young Lee,3 Chang Hyung Lee,4 Hee Yang,4 Bo Kyung Lee,5 Ki Won Lee,4,5 Dae-Duk Kim1

1College of Pharmacy and Research Institute of Pharmaceutical Sciences, Seoul National University, Seoul, Republic of Korea; 2College of Pharmacy and Natural Medicine Research Institute, Mokpo National University, Jeonnam, Republic of Korea; 3College of Pharmacy, Chungnam National University, Daejeon, Republic of Korea; 4Department of Agricultural Biotechnology, Seoul National University, Seoul 08826, Republic of Korea; 5Research & Development Center, BOBSNU Co., Ltd., Suwon, Gyeonggi-Do 16229, Republic of Korea

Correspondence: Dae-Duk Kim
College of Pharmacy and Research Institute of Pharmaceutical Sciences, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 08826, Republic of Korea
Tel +82 2 880 7870
Fax +82 2 873 9177
Email [email protected]

Background: 20(S)-Protopanaxadiol (PPD) has a higher anti-wrinkle effect than the other glycone forms of ginsenosides. However, as PPD has low solubility in water and a high molecular weight, it cannot easily penetrate the stratum corneum layer, which is the rate-limiting step of topical skin delivery. Thus, the objective was to enhance the topical skin deposition of PPD using an optimized nanostructured lipid carriers (NLC) formulation. NLC formulations were optimized using a Box-Behnken design.
Materials and methods: NLC formulations were optimized using a Box-Behnken design, where the amount of PDD (X1), volume of the liquid lipid (X2), and amount of surfactant (X3) were set as the independent variables, while the particle size (Y1), polydispersity index (PDI) (Y2), and entrapment efficiency (EE) (Y3) were dependent factors. An in vitro deposition study was performed using Strat-M® and human cadaver skin, while in vivo skin irritation effect of the NLC formulation was evaluated in humans.
Results: An NLC was successfully prepared based on the optimized formulation determined using the Box-Behnken design. The particle size, PDI, and EE of the NLC showed less than 5% difference from the predicted values. The in vitro deposition of PPD after the application of the NLC formulation on a Strat-M® artificial membrane and human cadaver skin was significantly higher than that of the controls. Moreover, NLC formulations with and without PDD were not skin irritants in a human study.
Conclusion: An NLC formulation for the topical delivery of PPD was successfully optimized using the Box-Behnken design, and could be further developed to enhance the topical skin deposition of PPD.

Keywords: Box-Behnken design, 20(S)-Protopanaxadiol, nanostructured lipid carrier; NLC, Strat-M™, topical delivery

Introduction

Of the two types of skin aging (i.e., intrinsic vs extrinsic aging), photo-aging is a typical extrinsic aging, which is mainly induced by ultraviolet (UV) light.1 The structure of the skin is changed by the activation of matrix metalloproteinases (MMPs) expressions caused by repeated exposure to UV.2 Among them, the expression of MMP-1 is known to increase the degradation of collagen in the dermis area, which results in many photo-aging symptoms including wrinkles and skin roughness. Thus, inhibition of MMP-1 has been a key strategy for the prevention of photo-aging.

Ginsenoside is one of the principal active components that has been isolated from Panax ginseng,3 and is known to have many pharmacological effects including anti-cancer, anti- fatigue and skin-whitening effects. 20(S)-Protopanaxadiol (PPD) (Figure 1) is a deglycosylated metabolite of ginseng saponins, like compound K. In addition to the various pharmacological potentials of PPD, including anti-cancer, anti-depressant and anti-inflammatory effects,46 it has also been reported that PPD has higher anti-wrinkle and skin-whitening effects than the other aglycone forms of ginsenosides in human skin equivalent models and human keratinocytes (HaCaTs) via inhibition of UV-induced MMP-1 expression.7 Although the cosmeceutical potential of PPD is well established, studies of formulations for its topical delivery have been very limited. Since the aglycone form of ginsenoside, PPD is poorly soluble in water (< 50 ng/mL). Moreover, a high molecular weight (460.7 Da) of PPD makes it not easy to penetrate the stratum corneum (SC) layer, which is the rate-limiting step of topical delivery.8,9 Thus, an optimized formulation is required in order to improve the topical skin deposition of PPD.

Figure 1 Chemical structure of (A) 20(S)-protopanaxadiol (PPD), an aglycone form of ginsenosides and (B) Compound K.

Among the many colloidal systems that have been studied for topical skin delivery, solid lipid nanoparticles (SLN) is one of the most promising carriers for lipophilic compounds.10 SLN is emulsion spheres with an average diameter of 10‒1000 nm and have a “solid lipid” core stabilized by various surfactants. Cetyl palmitate is the most popular solid lipid for the preparation of SLNs, since it has an appropriately low melting point and has been approved by many regulatory agencies for topical application.11 SLN has various advantages as a topical delivery carrier, including controlled release, improved stability, and a skin hydration effect.12 However, solid lipids have a limited loading space, which leads to the expulsion of encapsulated molecules during storage.13 As such, nanostructured lipid carriers (NLC) was developed by mixing solid lipids with spatially incompatible oil (also referred to as a “liquid lipid”) as an improved generation of SLN.14,15 Because nanostructures lead to improved loading capacity and release properties, NLC formulations are used for many administration routes, including topical application.16 The topical application of prednicarbate in NLC formulation resulted in higher retention of the drug in the upper layer of the skin than that with an emulsion-based formulation.17 Thus, NLC formulations have been proposed to be suitable for cosmeceuticals that are intended to remain in the skin without permeation, thereby minimizing their systemic effects.

Recently, many statistical experimental designs have been used to more efficiently optimize formulations using fewer experiments, and to estimate the relative significance among variables.18 Several studies have reported that response surface methodologies (RSMs), which include central composite design (CCD), D-optimal design, and the Box-Behnken design (BBD),19 are useful for optimizing various formulations, including lipid particles, and for estimating the relationship between independent and dependent factors when interactions among the variables are complicated.20 BBD has a three-factor experimental design in which the three levels of the factors are located at the midpoints and the edges of the process space (Figure S1). As this cubic design has no vertices, it is easy to avoid experiments with extreme factors in BBD. Additionally, BBD requires fewer runs than any other three-level response surface design model. Therefore, BBD has been reported to be useful in the optimization of various nanocarriers with different applications.21

The objective of this study was to optimize an NLC formulation of PPD to enhance its topical skin deposition. After optimizing the PPD-loaded NLC formulation using BBD, it was characterized by determining its mean particle size, encapsulation efficiency and morphology. Then, the in vitro deposition of PPD in Strat-M™ membranes and human cadaver skin was evaluated using LC-MS/MS analysis.

Materials And Methods

Materials

20(S)-Protopanaxadiol (PPD) (purity>98.0%) was obtained from Xian Plant Bio-Engineering Co., Ltd. (Shaan Xi, China). PEG-8 Caprylic/Capric Glycerides (LAS), Labrafac CC and Lauoroglycol CC were obtained from Gattefosse Co. (Saint Priest, Cedex, France). Capmul MCM EP was obtained from ARITEC Co. (Columbus, OH, USA). Miglyol 812 N and Poloxamer 188 were gifts from OLEO Chemicals (Witten, Germany) and BASF Co. (Ludwigshafen, Germany), respectively. Limonene, Tween 20, Tween 80, polyethylene glycol 400 (PEG400) and isopropyl myristate were obtained from Sigma-Aldrich Co. (St. Louis, MO, USA). Cetyl palmitate was obtained from TCI (Tokyo Kasei, Japan). Strat-M™ was purchased from Merck Millipore (Billerica, MA, U.S.A.). HPLC-grade water, acetonitrile, and methanol were obtained from Thermo Fisher Scientific Co. (Pittsburgh, PA, USA).

Selection Of The Liquid Lipid And Surfactant

To determine the solubility of PPD in various liquid lipids and surfactants, an excessive amount of PPD (approximately 20 mg) was added to a 2.0 mL tube containing 1 mL of each vehicle. The mixtures were shaken for 72 h at 25°C to reach an equilibrium state using a vortex shaker (50 rpm, Vortex-Genie 2; Scientific Industries, Inc., Bohemia, NY, USA). The mixtures were then centrifuged at 16,000 g for 5 min, and the supernatant was passed through a 0.20 µm syringe filter to remove the excess PPD. Finally, the PPD in the filtrates was determined using high performance liquid chromatography-ultraviolet (HPLC-UV) analysis after appropriate dilution with methanol. Based on the solubility study of PPD (Table 1), Miglyol 812N and Tween 20 were selected as the liquid lipid and surfactant, respectively, for the preparation of the NLC.

Table 1 Solubility Of PPD In Various Liquid Lipids And Surfactants

Box-Behnken Experiment Design

The Box-Behnken experimental design was used to statistically optimize the NLC formulation. The independent variables for optimization were the amount of PPD (X1), the volume of the liquid lipid (X2), and the amount of the surfactant (X3), while the particle size (Y1), polydispersity index (PDI) (Y2) and entrapment efficiency (EE) (Y3) were dependent factors. The Box-Behnken design sets points at the midpoint of each edge of a multidimensional cube and at the central point in triplicate (Figure S1). Thus, Table 2 shows the low (−1), medium (0) and high (+1) levels of the independent variables, which were set based on the results of the preliminary experiments. Table 2 also shows the response criteria (i.e., the dependent variables, Yi) for optimization of the NLC formulation. A design matrix with 15 experimental runs was constructed using the software Minitab® 17 (Minitab, Inc.) as shown in Table 3. The non-linear quadratic model generated by the design had the following form:

Table 2 Independent And Dependent Variables And Their Levels In Box-Behnken Design

Table 3 Box-Behnken Design Matrix With Transformed Values And The Measured Response

where Yi is the estimated response associated with each factor level combination, B0 is an intercept, and B1 to B33 are measured coefficients computed from the observed experimental values of Yi. An obtained P-value less than 0.05 was considered statistically significant Analysis of variance (ANOVA) was also applied to determine the significance of the model.

Preparation Of PPD-Loaded NLC

Based on the 15 experimental runs generated by BBD (Table 3), the PPD-loaded NLCs were prepared using the method reported in the literature, with a slight modification.22 Briefly, the solid lipid (i.e., cetyl palmitate) was melted using a water bath at 65°C, which is about 10°C higher than its melting point. Various amounts of PPD (X1) and the liquid lipid (i.e., Miglyol 812N) (X2) were dissolved in a minimum amount of ethanol (less than 200 μL) and placed into the melted liquid lipid phase. Distilled water containing various amounts of Tween 20 (X3) in 1% (v/v) Poloxamer 188 were added to the lipid phase and ultrasonicated (VC-750; Sonics & Materials, Inc., Newtown, CT, USA) with an amplitude of 26% and a pulse cycle of 2 s on and 3 s off. The mixture was then cooled to room temperature. Finally, the unentrapped PPD was removed by filtration (Wattman syringe filter; nylon; 0.45 µm).

Characterization Of The NLC

Particle Size And Zeta Potential

The particle size (Y1), polydispersity index (PDI) (Y2) and zeta potential of the NLC were analyzed by an electrophoretic light-scattering (ELS) spectrophotometer (ELS 8000; Otsuka Electronics Co. Ltd., Tokyo, Japan). The samples were directly added in a quartz cuvette, and all measurements were carried out at 25°C.

Entrapment Efficiency

The entrapment efficiency (Y3) of the PPD in the NLC was calculated as described previously with slight modification.23 Briefly, after filtration to eliminate unentrapped PPD, 0.1 mL of the NLC formulation was put into 0.9 mL of methanol to completely disrupt the NLC. After centrifugation at 12,000 rpm for 15 min, the supernatant solution was analyzed using an HPLC system to determine the amount of PPD in the NLC. The entrapment efficiency was calculated using the following equation:

Transmission Electron Microscopy (TEM) Analysis

The morphology of the PPD-loaded NLC was viewed by a transmission electron microscopy (TEM) (LIBRA 120, Carl Zeiss, Germany) at 80kV. A drop of PPD-NLC was loaded on a carbon-coated copper grid, and was negatively stained using 2% uranyl acetate and left to dry at room temperature.

Power X-Ray Diffraction (pXRD)

To assess the crystallinity of the PPD and other excipients, pXRD patterns were obtained (BRUKER, German) using a Cu-Kα source. Each sample was scanned in the 2θ range of 3 to 45°. NLC formulations with and without PPD were freeze-dried for pXRD analysis.

In Vitro Deposition Of PPD Into The Strat-M™ Membrane

The in vitro deposition of PPD into the Strat-M membrane after the application of the PPD-loaded NLCs to the membrane was investigated using a previously described method with slight modifications.24 Keshary-Chien diffusion cell with a surface area of 1.77 cm2 was used, and the receptor chamber (13 mL) was filled with 0.5% Tween 80 solution and was stirred continuously at 600 rpm with a magnetic bar. The shiny side of the Strat-M membrane was placed on the donor part of the Keshary-Chien cell. An aliquot (1.0 mL) of an NLC solution or a lipid solution (i.e., Miglyol 812N) containing 0.05% (w/v) PPD was filled into the donor compartment. PPD in an aqueous suspension containing 5% (w/w) propylene glycol was also evaluated for comparison. The donor compartment was covered with parafilm to avoid evaporation. The Strat-M membrane was removed from the diffusion cells 3 h or 6 h after the sample was added into the donor compartment and washed three times with methanol. The membranes were placed into a tube containing 1.5 mL of acetone and methanol (7:3, v/v), which was then shaken for 3 hr by using vortex shaker (Vortex-Genie 2; Scientific Industries, Inc., Bohemia, NY, USA) to extract PPD. After centrifugation for 5 min at 16,000 g, an aliquot (1.0 mL) of the supernatant was evaporated using a nitrogen gas stream. The dried aliquot was reconstituted with 0.5 mL of methanol, and the concentration of PPD was analyzed using LC-MS/MS.

In Vitro Deposition Of PPD Into Human Cadaver Skin

The in vitro deposition of PPD into human cadaver skin after the application of the optimized formulation of the PPD-loaded NLC to the skin was investigated using the same diffusion cells with a slight modification.8 Male human cadaver skin from the thigh was obtained from HansBiomed (Seoul, Korea), and was stored at −20 °C. The “Enforcement Rule of the Bioethics and Safety Act (article 33)” in Korea states that studies using research materials separated and processed from human body to be used by the general public are not required approval from institutional review board (IRB) or ethics committee, in the case where human body materials are not directed collected.25 The human cadaver skin was removed from the diffusion cells at 3 h or 6 h after applying the NLC formulation and washed with methanol. Then, the epidermis and dermis were separated by placing the skin in 60 °C distilled water for 2 min, after which the epidermis was peeled off. The epidermis and dermis parts were separately cut into small pieces and ground into a powder using liquid nitrogen. They were then collected in a tube and extracted with methanol by shaking for 3 h. After centrifugation for 5 min at 16,000 g, the amount of PPD in the supernatant was analyzed using LC-MS/MS.

HPLC Analysis Of PPD

An HPLC-UV system equipped with a pump (Waters 1515; Waters Company, Milford, Massachusetts), a UV/Vis detector (Waters 2487), and an automatic injector (Waters 717 plus) was used to determine the EE of PPD in the NLC formulations. The samples were injected into a reverse-phase C18 column (Kinetex C18; 250×4.6 mm2, 5 μm; Phenomenex). The mobile phase consisted of acetonitrile and water (95:5, v/v) at a flow rate of 1.0 mL/min. The detection wavelength and injection volume were 210 nm and 20 μL, respectively.

The amount of PPD deposited in the Strat-M™ membrane and human cadaver skin was determined using a liquid chromatography-mass spectrometry/mass spectrometry (LC-MS/MS) system (Agilent Technologies, Santa Clara, CA, USA). The Agilent Technologies 1260 Infinity HPLC system was equipped with an Agilent Technologies 6430 Triple Quad LC-MS system and a Hypersil BDS C18 column (50 mm × 4.6 mm × 5 mm; Thermo Fisher Scientific Co.).24 The mobile phase consisted of 93% acetonitrile and 7% water containing 0.2% formic acid (v/v) at a flow rate of 0.37 mL/min. The injection volume was 10 μL. PPD was determined in the multiple reaction-monitoring (MRM) mode with positive electrospray ionization (ESI). The gas flow, gas temperature, nebulizer pressure, and capillary voltage were 9 L/min, 120°C, 25 psi, and 6,000 V, respectively. The m/z values of the precursor to the product ion were m/z 461.4 → m/z 425.5 for PPD analysis. The collision energy, fragment voltage, and cell accelerator voltage and were 4 eV, 111 V, and 1 V, respectively. The retention time of PPD was 1.20 min. All LC-MS/MS data were processed using MassHunter Workstation Software Quantitative Analysis (vB.05.00; Agilent Technologies). The standard samples for the calibration curve were serially diluted with methanol from a stock solution (1 mg/mL). The response of the detector was linear in the concentration range 2–1000 ng/mL, and the mean correlation coefficient (r2) for the calibration curve was higher than 0.999. The lower limit of quantification (LLOQ) was 2 ng/mL, and there was no interference from any other substance.

In Vivo Human Skin Irritation Study

The human skin irritation effect of the PPD-loaded NLC formulation was evaluated at the Korea Dermatology Research Institute (Seongnam, Korea) in 32 healthy Korean female volunteers (age 21–58). Before applying the samples, the back of each subject was cleaned with 70% ethanol. Then, 15 μL of each sample (ie, NLC with or without PPD) was placed in a Finn chamber on the scapular region of each subject’s back, and then fixed with plaster for 24 hrs. The skin irritation scores were measured at 30 min, 24 hrs, and 48 hrs, based on the criteria in Table S1. The average irritation score of each subject was calculated using the following equation:

The average irritation score of all human subjects was then calculated in order to determine the irritation effect of the NLC formulations with and without PPD based on the criteria in Table S2. The study protocol was approved by the institutional review board (IRB) (KDRI-IRB-16,977). All volunteers were provided written informed consent of the study and the protocol was approved by the Korea Dermatology Research Institute IRB, and followed the principles of the Declaration of Helsinki. The irritation scores were calculated based on a slight modification of the criteria of International Contact Dermatitis Research Group (ICDRG) and Personal Care Products Council (PCPC) safety evaluation guidelines.

Statistical Analysis

All experiments were carried out at least three times, and the data were presented as the mean ± standard deviation (SD). Statistical analyses were performed using the two-tailed t-test or analysis of variance (ANOVA) with post-hoc test (IBM SPSS Statistics software, version 21.0; IBM Corp, Armonk, NY, USA), and p < 0.05 indicated a statistically significant difference.

Results

Solubility Study

As PPD is poorly soluble in water (<50 ng/mL), the selection of a suitable vehicle was one of the most important process for the formulation of the NLCs. Among the liquid lipids tested, PPD showed the highest solubility in Miglyol 812 N (12.64 ± 1.39 mg/mL), followed by Capmul MCM, L.A.S, Lauroglycol CC and Labrafac CC. Tween 20 showed the highest solubility among surfactants of 5.37 ± 0.89 mg/mL, followed by Tween 80, isopropyl myristate, limonene and PEG 400. (Table 1). Thus, Miglyol 812 N and Tween 20 were selected for the optimization of the formulation with the solid lipid (i.e., cetyl palmitate) for the preparation of the NLCs.

Box-Behnken Design Of Experiment And Data Analysis

Table 3 shows the 15 experimental runs carried out for the optimization of NLC formulation, together with all the responses (i.e., dependent variables) observed. The responses (Y1, Y2, and Y3) were fitted to the multiple regression analysis to give the following quadratic polynomial equations (Table 4):

Table 4 Results Of Regression Analysis

The particle size of the NLC varied from 143.6 to 248.5 nm (Table 3). The quadratic equation indicated that Y1 (particle size) was significantly influenced by X2 (volume of liquid lipid) and X3 (amount of Tween 20), while the effect of X1 (amount of PPD) was not statistically significant (Table 4). Out of the three independent variables, X3 showed the most prominent negative effect on the particle size of the NLC. The observed PDI values (Y2) varied from 0.179 to 0.298 (Table 3). Although the two independent variables (X2 and X3) showed statistically significant influences on the PDI (p<0.05), the positive effect of X3 was the most noticeable (Table 4). The observed EE values (Y3) varied from 39.8 to 81.2% (Table 3). Although the influence of all three variables on the EE was statistically significant (p <0.01), X1 and X3 had a more obvious negative and positive influences, respectively, than X2 (Table 4). Moreover, the 2D contour plots and 3D response surface plots in Figure 2 also consistently demonstrated these relationships among the independent and dependent variables.

Figure 2 2D contour plots and 3D response surface plots for the effect of PPD amount, volume of oil, and surfactant amount on (A) particle size, (B) polydispersity index (PDI), and (C) entrapment efficiency (EE).

Validation Of Optimized NLC Formulation

Based on the optimization plots, the optimal values of X1, X2, and X3 were 0.05% (w/v) PPD, 0.80% (v/v) liquid lipid, and 1.17% (v/v) Tween 20, respectively (Figure 3). The predicted values of the responses Y1 (particle size), Y2 (PDI), and Y3 (EE) were 149.3 nm, 0.250, and 77.3%, respectively. It is known that there is high possibility to obtain optimum responses, if the total and individual desirability values are close to 1.26 Table 5 shows the experimentally observed Y1, Y2, and Y3 to be 148.7 (± 1.5) nm, 0.250 (± 0.014), and 78.2 (± 3.1) %, respectively. These corresponded to relative percentages of 99.6%, 100%, and 101.2% for Y1, Y2, and Y3, respectively, confirming that the Box-Behnken design model successfully optimized the PPD-loaded NLC formulation. The zeta potential of the optimized NLC formulation was −11.5 ± 1.6 mV, which showed that NLC particles were stable based on previous results.24

Table 5 Comparison Between The Predicted Yi Values Obtained By BBD And Their Actual Measurement Values Of The Optimized PPD-Loaded NLC Formulation

Figure 3 Optimization plots of Y1, Y2 and Y3 versus X1, X2 and X3.

TEM Analysis And X-Ray Diffraction Studies Of The Optimized NLC

The morphology of the optimized NLC formulation was observed using TEM. The TEM image in Figure 4 shows the circle or oval shape of the particles; no aggregation of the particles was observed. The diameter of the NLCs observed in the TEM images (about 150 nm) was in good agreement with data obtained using an electrophoretic light-scattering spectrophotometer.

Figure 4 TEM image of NLC optimized by Box-Behnken design. The scale bars represent 200 nm.

Figure 5 shows the pXRD data of PPD, cetyl palmitate, poloxamer, and a physical mixture of the three, together with that of the NLC formulation with and without PPD. Although the crystalline peaks of PPD were clearly observed for the physical PPD/cetyl palmitate/poloxamer mixture, they were not observed for the NLC formulations, indicating that the PPD encapsulated in NLCs had an amorphous form.

Figure 5 X-ray diffraction patterns of PPD, cetyl palmitate, poloxamer and physical mixture of PPD/cetyl palmitate/poloxamer, freeze-dried NLC without PPD, and freeze-dried NLC with PPD.

In Vitro Deposition Of PPD Into Strat-M™ Membrane And Human Cadaver Skin

Figure 6 shows the amount of PPD deposited into the Strat-M membranes in the in vitro experiments 3 h and 6 h after the application of the aqueous suspension, lipid solution, or NLC formulation. The amounts of deposited PPD followed the order NLC formulation > lipid solution > suspension. It is notable that the deposition of PPD into the Strat-M membrane from the lipid solution (i.e., Miglyol 812N) at 3 h and 6 h was about 155 times and 57 times higher (p < 0.001) than the amount deposited from the suspension respectively. Moreover, when Miglyol 812N was used as the liquid lipid in the NLCs, the deposition of PPD at 3 h and 6 h was about 3 times and 1.8 times enhanced, respectively (p < 0.001).

Figure 6 In vitro deposition amount of PPD in the Strat-M™ membrane at 3 hr and 6 hr after application of 1.0 mL of aqueous solution, lipid solution or optimized NLC formulation containing 0.5% (w/v) of PPD. Data were expressed as the mean ± standard deviation (n = 4). ***p < 0.0001.

Figure 7 shows the in vitro deposition of PPD in the epidermis and dermis layers of the human cadaver skin 3 h and 6 h after applying the liquid solution or NLC formulation of PPD. Figure 7A shows that the deposition amount of PPD in the epidermis layer from the NLC formulation was 4.5 times and 4.8 times higher at both 3 h and 6 h than that from the lipid solution. However, as shown in Figure 7B, the amount of PPD deposited in the dermis layer from the lipid solution was not significantly enhanced, while the amount deposited from the NLC formulation was significantly increased and was higher than the amount deposited from the lipid solution at 6 h. These results indicated that the NLC formulation enhanced the in vitro human skin deposition of PPD in the epidermis layer, as well as significantly increasing its permeation through the epidermis layer, thereby significantly enhancing the deposition of PPD in the dermis layer. Thus, the total deposition amount of PPD in the skin was also significantly increased 6 h after the application of the NLC formulation and was greater than that from the lipid solution (Figure 7C).

Figure 7 In vitro deposition amount of PPD in the epidermis (A), dermis (B), and total skin (C) of the human cadaver skin at 3 hr and 6 hr after application of 1.0 mL of liquid solution or optimized NLC formulation containing 0.5% (w/v) of PPD. Data were expressed as the mean ± standard deviation (n = 3). *p < 0.05; **p < 0.01; ***p < 0.001.

In Vivo Human Skin Irritation Study In Human

Table 6 summarizes the results of the in vivo human skin irritation study after a single dose application of the NLC formulations with and without PPD. The average irritation score of all human subjects was nearly zero, confirming that the NLC formulations with and without PPD did not cause irritation in human skin, based on the criteria in Table S2.

Table 6 Average Irritation Score Of All Human Subjects (n=32) After Single Dose Application Of The Optimized NLC Formulations With Or Without PPD

Discussion

Prior to the optimization of the NLC formulation of PPD using the statistical experimental design, various liquid lipids and surfactants that were biocompatible, safe and commonly used for skin applications were screened in the solubility study. Since PPD showed the highest solubility in Miglyol 812 N and Tween 20 (Table 1), these were chosen as the liquid lipid and surfactant, respectively. Then, the NLC formulation was optimized using cetyl palmitate as the solid lipid, since it is one of the most common solid lipid cores in the preparation of SLN due to its suitable melting point and low toxicity.11 Moreover, 1% (v/v) Poloxamer 188 was added during the emulsifying process to increase the physical stability of the NLC formulations.27 In our preliminary study, the addition of up to 0.5% (v/v) Poloxamer 188 significantly decreased the particle size of cetyl palmitate SLN (Table S3) due to its steric stabilization effect.

In order to validate the Box-Behnken design model, NLC was prepared using the optimized formulation, and the experimentally measured response values were compared with the predicted ones. As shown in the results in Table 5, the experimental values of Y1, Y2, and Y3 from the optimized NLC formulation were very close to the predicted response values. These results confirmed that the BBD model successfully optimized the PPD-loaded NLC formulation. Statistical experimental designs are also useful to estimate the relative significance of variables. For example, the quadratic equation for Y1 (particle size) showed that the amount of Tween 20 (X3) had the most significant negative effect (Table 4). The 2D-contour plots and 3D-response surface plots in Figure 2A also consistently showed that the particle size of the NLC decreased as the amount of Tween 20 increased. It has been reported that increasing the surfactant content can reduce the interfacial tension of the surface of the particles, thereby reducing the particle size of the emulsion.28 Moreover, Tween 20 (X3) also showed a significant positive influence on the EE (Y3), as did the liquid lipid (X2), as shown in Table 4 and Figure 2C. Increasing the amount of liquid lipid (X2) and surfactant (X3) could increase the solubility of PPD in the inner matrix space due to the imperfections of the inner phase of the NLC formulation.29

Strat-M™ is a commercially available artificial membrane that mimics human skin. It is composed of three layers of polyester sulfone with different compositions and structures.30 Many researchers have reported that Strat-M is one of the alternative membranes for estimating skin permeation and deposition.31 We previously reported a good relationship between the in vitro deposition profiles of PPD into Strat-M membrane and into hairless mouse skin.30 As shown in Figure 8, a linear pattern was also observed in this study between the in vitro deposition of PPD into Strat-M membrane and its deposition into human cadaver skin. The current data again demonstrate that Strat-M could be a useful alternative to animal and human skin in permeation and deposition studies.

Figure 8 Correlation of the in vitro deposition amount of PPD in the Strat-M™ membrane and the human cadaver skin at 3 hr and 6 hr after application of 1.0 mL of liquid solution or optimized NLC formulation containing 0.5% (w/v) of PPD. Data were expressed as the mean ± standard deviation (n = 3). The solid line represents the fitted regression curve.

It is notable that the optimized NLC formulation resulted in a significantly higher in vitro deposition of PPD in both the Strat-M and human cadaver skin studies than that from the lipid solution (Figures 6 and 7). Since the in vitro deposition of PPD from the suspension was negligibly lower than that of the lipid solution and NLC formulation in the Strat-M membrane study (Figure 6), the suspension was not included in the human cadaver skin deposition study (Figure 7). Based on Fick’s diffusion law, the enhanced solubility of PPD in the lipid solution and NLC formulation could be a critical factor for increasing the driving force of diffusion.32 Moreover, the surfactants in the NLC formulation could further act as permeation enhancers, resulting in higher deposition of PPD than lipid solution.33,34 A higher deposited amount of PPD in the dermis layer after 6 hr of NLC application than that of lipid solution, as seen in Figure 7B, could be explained by the effect of the surfactant in the NLC formulation. Thus, NLC formulation appears to be suitable for enhancing the skin deposition of PPD in the dermis layer, which is its target site of action. Moreover, the optimized NLC formulation with and without PPD did not show human skin irritation after a single dose application (Table 6). The excipients of the NLC formulation, which include cetyl palmitate, Miglyol 812N, Tween 20 and Poloxamer 188, are known to have good biocompatibility, and are not irritants when used for topical skin application.3537

Conclusion

A PPD-loaded NLC formulation was successfully optimized using the Box-Behnken design. The optimized NLC formulation significantly enhanced the in vitro deposition of PPD in both Strat-M™ and human cadaver skin studies compared to that by the PPD lipid solution. Moreover, as the optimized NLC formulation did not cause any skin irritation, it could be used to enhance the topical skin deposition of poorly water-soluble ginsenosides and their deglycosylated metabolites, including PPD.

Acknowledgments

This work was supported by Nano-Convergence Foundation funded by the Ministry of Science and ICT (MSIT, Korea) and the Ministry of Trade, Industry and Energy (MOTIE, Korea) (Project Number: R201602410).

Disclosure

Mr Min-Hwan Kim reports a patent issued to KR 10-1975295. Professor Dae-Duk Kim reports a patent; Korea 10-1975295. The authors report no other conflicts of interest in this work.

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