Construction of Two Box-Like Head-and-Face Shields by Japanese Origami Folding for Use During the COVID-19 Pandemic
Received 13 November 2020
Accepted for publication 15 December 2020
Published 30 December 2020 Volume 2020:13 Pages 1669—1673
Checked for plagiarism Yes
Review by Single anonymous peer review
Peer reviewer comments 2
Editor who approved publication: Dr Scott Fraser
Masaki Tago,1 Keizo Anzai,2 Yuichiro Sakamoto,3 Yohei Hamada,4 Shinichiro Ishikawa,5 Shinya Kimura,6 Shu-ichi Yamashita1
1Department of General Medicine, Saga University Hospital, Saga, Japan; 2Division of Metabolism and Endocrinology, Faculty of Medicine, Saga University, Saga, Japan; 3Department of Emergency and Critical Care Medicine, Faculty of Medicine, Saga University, Saga, Japan; 4Division of Infectious Disease and Hospital Epidemiology, Saga University Hospital, Saga, Japan; 5Department of Ophthalmology, Faculty of Medicine, Saga University, Saga, Japan; 6Division of Hematology, Respiratory Medicine and Oncology, Department of Internal Medicine, Faculty of Medicine, Saga University, Saga, Japan
Correspondence: Masaki Tago Department of General Medicine
Saga University Hospital, 5-1-1 Nabeshima, Saga 849-8501, Japan
Tel +81 952 34 3238
Fax +81 952 34 2029
Email [email protected]
Abstract: A worldwide shortage of personal protective equipment during the COVID-19 pandemic has led to the development of new alternatives. We introduce two new disposable box-like head-and-face shields constructed using Japanese origami-style folding. The design comprises a single sheet of thick paper and a shield made of a thin, transparent plastic sheet. The first design, Model 1, is a head-and-face shield designed to cover the wearer’s head and neck. Model 2 was designed to solve the problem of heat and moisture buildup inside the shield. This version can be used as face shields for patients, and it allows clinicians to collect swabs from the nasopharynx for virus detection via polymerase chain reaction through pre-cut incisions near the nasal orifices. These two new box-like face shields are excellent alternatives to traditional face shields because of the low cost, compatibility with mass production, lightweight, and disposability.
Keywords: COVID-19 pandemic, head-and-face shield, personal protective equipment
A severe worldwide shortage of personal protective equipment (PPE) during the COVID-19 pandemic has forced healthcare workers to minimize their usage1 and has led to the development of new alternatives.2 World Health Organization reported that face shields could be used as alternative items in the absence of medical masks, which could be protective for a mouth, a nose, or eyes of a medical staff against direct exposure to droplets, though depending on the design of them or on the positional relationship between a health care worker and a patient.1 We recently developed a novel Japanese origami-style face shield made of paper, which is almost same shape as a normal face shield and has been used in clinical settings, mainly in Saga Prefecture, Japan.3 Here, we introduce two new disposable box-like head-and-face shields constructed using Japanese origami-style folding. The design, developed in conjunction with SAGASIKI Co. Ltd. (Saga, Japan), comprises a single sheet of thick paper and a shield made of a thin, transparent plastic sheet.
The first design, Model 1, is a head-and-face shield designed to cover the wearer’s head and neck. Before folding the box-like shield, its flattened form is a two-layer flat sheet with openings at both the top and bottom (Figure 1A). A face opening is cut out with a thin plastic sheet attached from the inside to protect the face from contamination (Figure 1A–1). The head-and-face shield is prepared as follows: (1) The sheet is folded along the four straight dotted lines (only one of them is shown in Figure 1A-2) into a three-dimensional box-like shape (Figure 1B). (2) Four pre-cut incisions are made consecutively along the lines above the top of line 2 (only one of them is shown as Figure 1A-3); these cuts separate the top part of the box into flaps, front, back, and two sides. These flaps are then folded along the four dotted lines (along the lateral sides, one of which is shown as a straight dotted line in Figure 1A-4, and on the front and back, one of which is shown as a curved line bent toward the bottom in Figure 1A-5). As a result, the front and back flaps overlap each other to form the head covering, and the box holds its square shape (Figure 1C and D). (3) Finally, the front of the box is bent into an obtuse angle along the dotted line in the middle under the chin area (Figure 1A-6) to provide extra space inside the box for the user to breathe more easily.
This box-like head-and-face shield covers the wearer from the top of the head to the neck (Figure 2A–C). However, the visual field is wide enough to allow the user to readily provide medical care in any hospital setting (Figure 2A and B). This head-and-face shield simultaneously plays the roles of a hair covering, goggles, and face shield, replacing each of these pieces of PPE, at least short time period in which the wearer could perform some medical procedures including harvesting specimens for polymerase chain reaction (PCR). In addition, it is large enough to accommodate a person wearing glasses or a mask. The only potential issue is the buildup of heat and moisture inside it.
Model 2 was designed to solve the problem of heat and moisture buildup inside the shield. Although the front is similar to the previous one (Figure 3A), the lower part of the back is truncated (Figure 3B-1). The top part of the back is glued to the top part of the front in the center (Figure 3C, arrowheads), which makes it possible to return the face shield to its original three-dimensional box-like shape simply by pushing on both sides toward the center (Figure 3C, black and white arrows). The marked differences compared with the previous product are wide openings on the lower half of the back (Figure 4C-1) and the tops of both sides (Figure 4C-2), solving the problems of heat and moisture build-up by allowing air ventilation through the openings, while the shield still completely covers the front of the head, face, and neck like Model 1 (Figure 4A and B). This version can be used as PPE for patients, and it allows clinicians to collect swabs from the nasopharynx for virus detection via PCR through pre-cut incisions near the nasal orifices (Figure 3A, black arrows and Figure 4D, black arrow). The openings are usually closed but can be opened to insert a cotton applicator. This design is expected to reduce the clinician’s exposure to droplets if a patient coughs or sneezes.
These two new box-like head-and-face shields are excellent alternatives to traditional PPE and can mitigate the transfer of potentially contaminated droplets from a patient to the clinician as swabs are being collected for testing (such as PCR testing). The merits of the proposed design include low cost and compatibility with mass production; furthermore, it is lightweight and disposable and can be stored in a small space before folding. Although our models could be extremely useful and cheaply available in destitute of PPEs, complete safety of using them on relatively long-term basis such as in major surgical operations remains to be verified.
The person in the images had provided informed consent for the images to be published.
We thank SAGASIKI Co. Ltd, Saga, Japan for their cooperation and support in the development of the head-and-face shields. We thank Toru Miike, M.D., Ph.D., and Ms. Miho Hayashida from Saga University Hospital, Saga, Japan, for their support in this project. We thank Stephanie Knowlton, Ph.D., from Edanz Group for editing a draft of this manuscript.
All authors made substantial contributions to conception and design, acquisition of data, or analysis and interpretation of data; took part in drafting the article or revising it critically for important intellectual content; agreed to submit to the current journal; gave final approval of the version to be published; and agree to be accountable for all aspects of the work.
The authors report no conflicts of interest in this work.
1. World Health Organization. Rational use of personal protective equipment for coronavirus disease ( COVID-19) and considerations during severe shortages: interim guidance. (No. WHO/2019-nCov/IPC_PPE_use/2020.3). April 6, 2020. Available from: https://www.who.int/publications/i/item/rational-use-of-personal-protective-equipment-for-coronavirus-disease-(covid-19)-and-considerations-during-severe-shortages.
2. Senthilkumaran S, Arathisenthil SV, Meenakshisundaram R, Thirumalaikolundusubramanian P, Chandrasekaran VP. Plastic bag with holes as an alternative to face shield: our experiences. J Emerg Med. 2020;59(3):444–445. doi:10.1016/j.jemermed.2020.06.046
3. Tago M, Anzai K, Yamashita S. A new Japanese origami-style face shield made of waterproof paper and a transparent plastic sheet for use during the COVID-19 pandemic. QJM. 2020. doi:10.1093/qjmed/hcaa277
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