Enhance the biocompatibility and osseointegration of polyethylene terephthalate ligament by plasma spraying with hydroxyapatite in vitro and in vivo

Introduction

The incidence of anterior cruciate ligament (ACL) injuries has increased in the past few decades. In the US, the incidence has risen from 32.9/100,000 person-years in 1994 to 43.5/100,000 person-years at present,¹ and surgical reconstruction is essential in athletes who require early return to antagonistic sports.² Autografts, allografts, and artificial ligaments are the three options for ligament reconstruction, among which artificial ligament has been accepted as a choice for clinical reconstruction of ligaments. Because of its solid mechanical property and less donor-site side effects, artificial ligament can promise a fast recovery compared to autografts and allografts.^2–4 However, the Ligament Augmentation and Reconstruction System (LARS) made of polyethylene terephthalate (PET) material was poor in osteoconductivity, which has limited its application in ACL reconstruction. Several cases of ACL reconstruction have reported that lack of osseointegration in grafts was related to long-term failure.⁵

Synthetic materials for ACL reconstruction and modification of those materials have been investigated for their potential to address the challenges of osseointegration.^6–9 Our previous studies have applied gelatin,¹⁰ silk fibroin,¹¹ and material based on calcium phosphate¹² to artificial ligament using different surface modification techniques, which have shown positive effect on the biological performance. Among these materials, HA has been proved to improve osseointegration after applied on PET ligament.¹² HA, which is the natural component of bone tissue, has been studied in a series of researches for implant surface modification.^13–15 Multiple studies have investigated the biological performance and the material characteristics of HA-based surface modification.^16–18 Strąkowska et al¹⁷ modified hydroxyapatite on Ti6Al4V substrates by electrochemically assisted deposition, and improvement in cell proliferation was observed. Koirala et al¹⁸ synthesized biomimetic hydroxyapatite nanoconstruct (nanosized hydroxyapatite [NHAp]) using a double emulsion technique combined with a chemical gradient across a lipid bilayer for surface modification of a titanium (Ti) implant. The result indicated that the surface modification provides an environment essential for cell adhesion. However, these techniques for surface modification were not sufficient to form a reliable adhesion between HA and substrates. Furthermore, these chemical synthesis modification techniques that involved chemical solvents have potential to biotoxicity, which has limited their further clinical application.

In order to acquire a more reliable coating of HA on the surface of PET and to minimize the potential toxicity caused by chemical residue of biochemical reagents, the plasma spraying technique was introduced in this study. Materials modified using the plasma spraying technique have been investigated by several studies^19,20 and have been proved to improve cell proliferation on these materials. In this technique, HA nanoparticles were carried by heated plasma beam and precipitated onto substrates.¹⁹ In previous studies^19,20 the surface temperature in the coating process was 450°C–600°C, which was higher than the phase change point of PET.⁶ The application of the plasma spraying technique in polymer modification was limited because of the high temperature in the coating process.²¹ To the best of our knowledge, it has not been studied yet to apply the plasma spraying technique to modify PET artificial ligaments. Recent progress²¹ in the plasma spraying technique has lowered its reaction temperature, which has made it possible to apply the plasma spraying technique in polymer surface modification. Vogel et al²¹ coated poly–ether–ether–ketone (PEEK) with rough and porous titanium plasma spray (TPS) coatings, and the results proved that the materials were able to meet the required mechanical strength after plasma spraying.

Our hypothesis was that PET ligament plasma sprayed with HA can promote bone-to-graft healing effect by enhancing the bone formation-related genes. In addition, we assessed the characteristics and biological performance in vitro and in vivo.

Methods

Preparation of PET/HA-plasma and PET/HA-immersed

The PET sheets were cut from a LARS ligament (Surgical Implants and Devices, Arc-sur-Tille, France). The average thickness of the sheet was 0.45±0.05 mm. The PET sheets were treated with plasma surface modification (HPD-100B Plasma Apparatus; Coronalab Co., Ltd., Nanjing, China) at 50 V, 2 mA for 3 minutes. After that, the sheets were cleaned with 100% (v/v) acetone and 75% (v/v) ethanol in sequence, and then dried in room temperature for 24 hours. For the PET/HA-plasma group, HA coatings were performed with an arc current of 550 A and a voltage of 30 V (Metco-9MB thermal spray gun; Sanxin Metal S&T Co., Ltd., Guangzhou, China). For the PET/HA-immersed group, the coating was conducted in accordance to a previous study.²² Briefly, a solution of 250 mmol/L CaCl₂–250 mmol/L KH₂PO₄ was prepared, and its pH was adjusted to 8.9 using a NaOH solution. The final products were acquired by immersing PET sheets in the solution at 25°C for 24 hours.

Characterization

The characterization of PET/HA sheets was studied by scanning electron microscopy (SEM) at 20 kV (GeminiSEM, Zeiss, Germany). Processing of SEM images was performed using ImageJ software (National Institutes of Health, Bethesda, MD, USA). The average number of nanoparticles and the distribution of diameter were evaluated.²³ Chemical elemental analysis of HA coated on the surface of PET sheet was detected by energy-dispersive spectrometer (EDS; GeminiSEM). Surface hydrophilicity of samples was detected by water contact angle (JC200C1; Zhongchen Co., Shanghai, China).

In vitro biocompatibility study

All steps were approved by the Animal Research Committee of Shanghai Jiaotong University Animal Science Department. Bone marrow stromal cells (BMSCs) were obtained according to previously described protocols²⁴ from the femur of 4-week-old New Zealand rabbit. The cells were cultured in medium (10% [v/v] fetal bovine serum [FBS]+DMEM) at 37°C, 5% CO₂. The P2 generation of the cells was resuspended to a cell density of 1×10⁵/mL for further experiments. The PET sheets were cut to the size of 0.5×0.5 cm and then cleaned with 75% (v/v) ethanol for 1 hour. The resuspended P2 cells were seeded onto the cleaned PET sheets.

The viability of BMSCs was evaluated by cell counting kit-8 (CCK-8) at 1, 3, 7, and 14 days (Dojindo Co., Ltd., Shanghai, China). The absorbance was measured at 450 nm with a microplate reader (Multiskan FC; Thermo Fisher Scientific, Waltham, MA, USA). The mRNA expression of the genes that related to the new bone formation process, including BMP-2, OCN, eNOS, and VEGF, was determined by real-time polymerase chain reaction (PCR) assay. The PET/BMSC sheets were added with 1 mL DMEM+FBS medium and cultured for 1, 3, 7, and 14 days. Total RNA was extracted from the cell lysis with chloroform (analytically pure), isopropyl (analytically pure), and 75% (v/v) ethanol in sequence. The absorbance of the extraction at 260 and 280 nm was evaluated using ultraviolet spectrophotometer (Heλios; Thermo Fisher Scientific) to evaluate the concentration of the extraction. Agarose gel electrophoresis (AGE) was performed to determine the quality of RNA. The RNA was then reverse transcripted to cDNA using reverse transcriptase Moloney Murine leukemia virus (Takara D2640A; Thermo Fisher Scientific). The primer design is shown in Table 1. The 2^ΔΔC_t method was used to evaluate fold changes in mRNA expression levels. Geometric means of the reference genes were utilized to normalize the expression under different experimental conditions. GAPDH was used as a reference gene.

Table 1 Primers for bone formation genes

Animal test

Animal experimental procedures were approved by the Animal Research Committee of Shanghai Jiaotong University Animal Science Department. All procedures were performed following the Guide for the Care and Use of Laboratory Animals of the National Institutes of Health and the Animal Welfare Act. A total of 72 New Zealand rabbits with a weight of 2.9±0.2 kg were included and randomized to the PET/HA-plasma group (n=24), PET/HA-immersed group (n=24), and control group (n=24). The PET/HA sheets were then cut into a size of 0.6×100 mm and rolled up into ligament. The diameter of the ligament was 2.0 mm. Acute ACL reconstruction model was built according to previous works.²⁵ As shown in Figure 1, an incision medial to patella was established, and the patella was dislocated laterally. The ACL was then visualized and sharply dissected. A tibial tunnel with a diameter of 2 mm was drilled from the ACL insertion on tibial plateau to the medial/proximal tibia using a Kirschner wire. A femoral tunnel was similarly prepared from the ACL femoral insertion to the distal femur using a Kirschner wire. The ligaments were introduced through the bone tunnels using passing sutures and were then fixed to periosteum using sutures. A posterior drawer test was performed when fixing the ligament to ensure the tension of the ligament. Knee joints of the rabbits were sacrificed 4, 8, and 12 weeks post surgery for further study.

Figure 1 Scheme of the procedure for ACL reconstruction using artificial ligament. Notes: (A) Schematic graph of reconstructed ACL using artificial ligament. (B) Excision of the articular capsule and exposure of the ACL. (C) Splitting of ACL. (D) Graft passing through the bone tunnel. (E) Fixation of the graft to periosteum using nonabsorbable suture. Abbreviation: ACL, anterior cruciate ligament.

Imaging evaluation

The animals were sacrificed as planned after surgery, and the femoral–graft–tibia complex samples (n=6) were fixed in 10% formalin for 24 hours and collected for micro-CT analysis. All the images were acquired using a micro-CT scanner (Skyscan 1176; Bruker Optik GmbH, Ettlingen, Germany). The acquisition parameters were as follows: voltage=65 kV, current=380 μA, exposure time=385 ms, and camera binning=2×2. Images were reconstructed and analyzed by the scanner software CTVox 3.3 and DataViewer 1.5.2.4 (Bruker Co. Ltd.). Transactional bone tunnel area (per square millimeter) was detected and analyzed (Figure 2A).

Figure 2 Micro-CT analysis of tibial and femoral bone tunnel size. Notes: (A) Coronary view of femoral and tibial bone tunnel after ACL reconstruction showing the plane selected for bone tunnel area analysis. (B) Transactional sections of femoral and tibial bone tunnels in the PET/HA-plasma group, PET/HA-immersed group, and PET control group. Average (C) femoral and (D) tibial bone tunnel area in the PET/HA-plasma group, PET/HA-immersed group, and PET control group at 4, 8, and 12 weeks postoperatively. *p<0.05. Abbreviations: micro-CT, micro-computed tomography; ACL, anterior cruciate ligament; PET, polyethylene terephthalate; HA, hydroxyapatite.

Histology analysis

After micro-CT scan, the femoral–graft–tibia samples were cut into sheets with a thickness of 4–6 mm and decalcified in 10% ethylenediamine tetra acetic acid for 6 weeks. Then, the samples were sectioned perpendicular to the longitudinal axis of the grafts in the middle portion of the bone tunnel. The sections were then stained with hematoxylin-eosin (H&E) and Masson trichrome and photographed using routine light microscopy (CX41; Olympus Corporation, Tokyo, Japan). Morphological analysis was performed using ImageJ software. Five sections were chosen for each femoral–graft–tibia sample, and each section was divided into four quadrants for further measurement. In each of the four quadrants, the slices were measured four times. Then, the digital photographs were graded according to the modified graft-to-bone histologic score (Table 2).^26,27 The two investigators who performed the morphological analysis were blinded to the design of animal treatment.

Table 2 The modified graft-to-bone histologic score Abbreviation: IF, interface.

Biomechanical tests

Immediately after sacrifice, the femoral–graft–tibia samples (n=6) were harvested from each knee and prepared for mechanical testing. Mechanical test was conducted using a material testing system machine (WDW-30C; Hualong Co., Shanghai, China). The femoral and tibial bone samples were fixed firmly in clamps. The long axis of tibial bone and femoral bone was oriented parallel to the testing axis (Figure 3A). Prior to conducting the tensile test, the specimen was preloaded with a preload of 1 N for 5 minutes. Immediately after preconditioning, the ultimate pullout load was investigated using an elongation rate of 2 mm/min. For each specimen, the testing was completed when the graft ruptured or was pulled out of the bone tunnel. The maximal pullout load (N) and stiffness (N/mm) were recorded.

Figure 3 Biomechanical tests of the harvest samples. Notes: (A) Harvested sample experiencing biomechanical tests. (B) Statistical analysis of ultimate load to failure of the samples at different times. (C) Statistical analysis of stiffness of the samples at different times. *p<0.01. Abbreviations: PET, polyethylene terephthalate; HA, hydroxyapatite.

Statistics

The mean and standard deviation were used to describe the data, and the data analysis was performed using the Stata 10.0 software (StataCorp LP, College Station, TX, USA). The statistical analysis of the quantitative results was carried out using a one-way analysis of variance (ANOVA) test between two groups and a two-way ANOVA test among three groups. The statistical significance level was set to 0.05.

Results

Characterization

Figure 4A–C depicts the photographs of PET and PET/HA sheets, which showed no significant change in shape and color after HA coating. SEM graphs revealed that the surface of fiber in the PET control group was smooth, while the surface of fiber in the PET/HA-plasma group and PET/HA-immersed group was rough, which indicated that the fibers in these two groups were coated with HA nanoparticles. In the PET/HA-immersed group, the HA nanoparticles were flake shaped, while in the PET/HA-plasma group, the nanoparticles were sphere shaped (Figure 4D–F). Figure 4G shows that the number of the nanoparticles was less in the PET/HA-immersed group (1,231±94/mm²) than that in the PET/HA-plasma group (1,662±149/mm²). Figure 4H shows that the HA nanoparticles in the PET/HA-plasma group had a narrow diameter distribution width, which indicated that the size of HA nanoparticles was on the same order of magnitude.

Figure 4 Characteristics of HA mineralized on PET. Notes: Surface-modified material sheets in the (A) PET control, (B) PET/HA-immersed, and (C) PET/HA-plasma groups, bar=10 mm. SEM image of the coating characteristics showing the distribution of nanoparticles in the (D) PET control, (E) PET/HA-immersed, and (F) PET/HA-plasma groups, bar=100 μm. (G) Average number of nanoparticles (/mm2) in the chemical-deposited and plasma-sprayed groups. (H) Diameter distribution of the nanoparticles in the PET/HA-plasma group. ****p<0.0001. Abbreviations: HA, hydroxyapatite; PET, polyethylene terephthalate; SEM, scanning electron microscopy.

Chemical elemental distribution of our products was analyzed by EDS. Figure 5 illustrates the mapping of the Ca and P elemental distribution; a higher density of signals in the PET/HA-plasma group was observed. This result suggested that HA was more effectively coated on PET in the PET/HA-plasma group. The Ca/P ratio was 1.6/1, which was in coordinance with the Ca/P ratio in HA.

Figure 5 EDS results of HA on PET. Notes: Elemental mapping of calcium and phosphate on the surface of (A) PET/HA plasma and (B) PET/HA immersed. Energy-dispersive spectrometry in the (C) PET/HA-plasma and (D) PET/HA-immersed groups. Abbreviations: cps, count per second; EDS, energy-dispersive spectrometer; HA, hydroxyapatite; PET, polyethylene terephthalate; ROI, region of interest.

The hydrophilicity of HA/PET was analyzed by water contact angle measurement. Figure 6 shows that the contact angle of the PET/HA-immersed group (87.6°±10.0°) and the PET/HA-plasma group (75.4°±10.4°) was significantly smaller than that of the PET control group (105.3°±10.9°, p<0.05), which means that the hydrophobicity decreased in the PET/HA-plasma and PET/HA-immersed groups compared to the control group.

Figure 6 Water contact angle. Notes: Water contact angle in the (A) PET control, (B) PET/HA-immersed, and (C) PET/HA-plasma groups. (D) Average water contact angle in the PET control, PET/HA-immersed, and PET/HA-plasma groups. *p<0.05. Abbreviations: PET, polyethylene terephthalate; HA, hydroxyapatite.

In vitro cytocompatibility

The level of BMSC proliferation was determined by CCK-8 cell counting. As shown in Figure 7A, the cell number in the PET/HA-plasma, PET/HA-immersed, and PET control groups showed no significant difference at 1 and 3 days. However, the cell viability was significantly higher in the PET/HA-plasma group compared to that in the PET/HA-immersed group (p<0.05) and the PET control group (p<0.05) at 7 and 14 days. In addition, the cell number in the PET/HA-immersed group was also higher than that in the PET control group at 14 days (p<0.05).

Figure 7 Proliferation and bone formation gene expression level of BMSCs on the grafts. Notes: (A) Cell proliferation of the BMSCs determined by CCK-8 at 1, 3, 7, and 14 days. Expression level of mRNA related to the bone formation process, including (B) BMP-2, (C) OCN, (D) eNOS, and (E) VEGF. *p<0.05. Abbreviations: BMSC, bone marrow stromal cell; CCK-8, cell counting kit 8.

The expression of bone formation-related genes, including BMP-2, OCN, eNOS, and VEGF, was detected by reverse transcription polymerase chain reaction (RT-PCR). As shown in Figure 7B, the BMP-2 expression was significantly upregulated in the PET/HA-plasma group compared to that in the PET control group at 3, 7, and 14 days (p<0.05). In addition, the BMP-2 expression level was significantly higher in the PET/HA-plasma group compared to that in the PET/HA immersed group at 7 and 14 days (p<0.05). As shown in Figure 7C, the OCN expression was significantly upregulated in the PET/HA-plasma and PET/HA-immersed groups compared to that in the PET control group at 3, 7, and 14 days (p<0.05). As shown in Figure 7D, the eNOS expression was significantly upregulated in the PET/HA-plasma group compared to that in the PET control group at 3, 7, and 14 days (p<0.05). No significant difference in the eNOS expression level was observed between the PET/HA-plasma and PET/HA-immersed groups. As shown in Figure 7E, the VEGF expression was significantly upregulated in the PET/HA-plasma group compared to that in the PET control group at 3, 7, and 14 days (p<0.05). In addition, the VEGF expression level was significantly higher in the PET/HA-plasma group compared to that in the PET/HA immersed group at 7 and 14 days (p<0.05). These results demonstrated that the mRNA expression related to the bone formation process was upregulated in the PET/HA-plasma group than in the PET/HA-immersed and PET control groups.

Micro-CT analysis of bone tunnel

The in vivo experiment results were further analyzed by micro-CT, histology, and biomechanical tests. The transactional area of femoral and tibial bone tunnel was measured by micro-CT at 4, 8, and 12 weeks to evaluate the preventive effect of HA plasma spraying modification on bone tunnel resorption (Figure 2B). The mean area of femoral tunnel is shown in Figure 2C. The area of femoral tunnel at 4 and 8 weeks showed no significant difference between the PET/HA-plasma, PET/HA-immersed, and PET control groups. However, the area of femoral tunnel at 12 weeks was 4.79±0.53 mm² in the PET/HA-plasma group, which was smaller compared to 5.96±0.58 mm² in the PET control group (p<0.05). These results suggested less bone tunnel resorption effect in the PET/HA-plasma group at the femoral site.

As shown in Figure 2D, the area of tibial tunnel at 8 weeks was 4.79±0.43 mm² in the PET/HA-plasma group and 5.81±0.20 mm² in the PET control group (p<0.05). Moreover, the area of tibial tunnel at 12 weeks was 4.91±0.33 mm² in the PET/HA-plasma group and 6.08±0.19 mm² in the PET control group (p<0.05). These results indicated that the PET/HA-plasma modification decreased the bone tunnel resorption effect at 8 and 12 weeks.

Histology analysis

As shown in Figure 8, the transactional sections of bone tunnels were acquired at 4, 8, and 12 weeks postoperatively, and were stained by H&E and Masson staining. The graft–bone healing process was further evaluated by the modified graft-to-bone histologic score, and the result is shown in Figure 9. As shown in Figure 9A, the total score at 8 and 12 weeks postoperatively was significantly higher in the PET/HA-plasma group compared to that in the PET/HA-immersed (p<0.05) and PET control groups (p<0.05). Specifically, Figure 9B shows that the interface (IF) width score at 8 and 12 weeks is higher in the PET/HA-plasma group compared to that in the PET control group, which indicates an increased IF maturity in the PET/HA-plasma group. In addition, Figure 9C shows that the tissue/total area score at 8 weeks is significantly elevated in the PET/HA-plasma group compared to that in the PET control group (p<0.05), which suggests that tissue ingrowth was significantly increased in the PET/HA-plasma group at 8 weeks. Figure 9D depicts that the cellularity score between groups showed no significant difference between groups at 4, 8, and 12 weeks postoperatively. Figure 9E shows that the rounding of nuclei score at 8 and 12 weeks was higher in the PET/HA-plasma group compared to that in the PET control group, which indicated more formation of fibroblasts in the PET/HA-plasma group. Moreover, Figure 9F shows that the inflammation score at 8 weeks was also higher in the PET/HA-plasma group compared to that in the PET control group, which suggests milder inflammatory infiltration in the PET/HA-plasma group at 8 weeks.

Figure 8 Representative images of bone–graft IF at 4, 8, and 12 weeks post surgery. Notes: (A) H&E staining results for the graft–bone IF of the PET control, chemical-deposited, and plasma-sprayed groups. (B) Masson trichrome staining showing fibrocartilage formation between the bone and grafts. Bar =100 μm. Abbreviations: IF, interface; H&E, hematoxylin–eosin; PET, polyethylene terephthalate; G, grafts; HB, host bone.

Figure 9 Statistical analysis of the modified graft-to-bone score. Notes: (A) Total score, (B) IF width score, (C) tissue/total area score, (D) cellularity score, (E) rounding of nuclei score, and (F) inflammation score. *p<0.05. Abbreviations: IF, interface; PET, polyethylene terephthalate; HA, hydroxyapatite.

Biomechanical tests

All the samples in the biomechanical tests were pulled out from tibial tunnel, and no graft rupture was observed in any group. As shown in Figure 3B, the maximum load to failure at 8 weeks was 70.67±5.48 N in the PET/HA-plasma group and 65.07±3.75 N in the PET/HA-immersed group, which was significantly higher than 49.90±4.65 N in the PET control group (p<0.05). In addition, the maximum load to failure at 12 weeks was 78.03±6.60 N in the PET/HA-plasma group and 72.30±3.80 N in the PET/HA-immersed group, which was significantly higher than 52.60±5.80 N in the PET control group (p<0.05).

As shown in Figure 3C, stiffness at 4 weeks was 23.44±2.40 N/mm in the PET/HA-plasma group and 21.13±2.91 N/mm in the PET/HA-immersed group, which was significantly higher than 15.48±1.86 N/mm in the PET control group (p<0.05). Stiffness at 8 weeks was 26.40±1.84 N/mm in the PET/HA-plasma group and 26.90±2.81 N/mm in the PET/HA-immersed group, which was significantly higher than 18.90±1.92 N/mm in the PET control group (p<0.05). Moreover, stiffness at 12 weeks was 31.17±2.49 N/mm in the PET/HA-plasma group and 29.72±2.14 N/mm in the PET/HA-immersed group, which was significantly higher than 20.18±2.04 N/mm in the PET control group (p<0.05). These results suggested that the biomechanical performance was improved in the PET/HA-plasma group.

Discussion

LARS ligament made of PET has been recognized as a primal option for ACL reconstruction in clinical practice.³ However, PET material was poor in osseointegration, which has limited its clinical applications. Specifically, bone tunnel resorption, synovitis, and graft failure were observed in long-term follow-up,⁵ and the bioinertness of artificial ligament was recognized as a risk factor. The quality of graft–bone integration depends on the implant, surface topography, and biological activity,²⁸ and the surface modification of the PET ligament is commonly used to improve its surface topography and biological activity, thus improving its osteoconductivity.²⁹ In previous studies, chitosan,³⁰ silk fibroin,³¹ graphene oxide,³² and material based on calcium phosphate^25,33 were studied as coating materials. However, this technique was not sufficient to generate a stable coating with a high efficiency.³⁴ Bolbasov et al³⁵ reported composite coatings based on a copolymer of vinylidene fluoride with tetrafluoroethylene (VDF–TeFE) and HA for flexible intramedullary nails (FIN), and the results demonstrated improved strength of bonding and osteoinductivity. In this study, PET ligament surface modified with HA by the plasma spraying technique was investigated for its biological and biomechanical performance in vitro and in vivo.

Characteristic tests in this study showed that the surface of PET/HA-plasma sheets was rough, and an increased number of nanoparticles were observed in the PET/HA-plasma group. Moreover, the diameter of nanoparticles had a narrow distribution width. These results demonstrated that plasma spraying is an effective technique for HA modification with topological uniformity. Additionally, water contact angle was decreased in the PET/HA-plasma group, which suggested that the hydrophobicity in the PET/HA-plasma group was decreased. The plasma spraying technique has been investigated in surface modification of medical implants.^36–39 In this technique, a plasma beam is applied to aim powdered HA at the implant surface, which solidifies on the surface.⁴⁰ This method has been found to induce nucleation and increase the growth of apatite on the implant surface.⁴¹ Specifically, Wang et al³⁷ reported that the HA coating texture in plasma surface modification was a mixture of columnar and random-oriented crystals, which has a better potential in cell proliferation. The result of our work is consistent with those studies that proved that the coating can decrease hydrophobicity. However, the plasma spraying technique used in metal surface modification has a high working temperature,³⁷ which is higher than the phase changing point of PET. The temperature threshold has made the application of this technology in the field of polymer surface modification limited. In our study, the spraying distance of plasma spraying was increased, and the spraying time was shortened when processing PET sheet. In this way, we succeeded in spraying the HA nanoparticles onto the surface of the PET material.

The in vitro biocompatibility work of this study demonstrated that the osteoconductivity was improved in the PET/HA-plasma group. CCK-8 counting result indicated that the proliferation of BMSCs was increased in the PET/HA-plasma group. Moreover, the mRNA expression of BMP-2, OCN, eNOS, and VEGF was upregulated in the PET/HA-plasma group, which suggested that these genes contributed to promoting the BMSC proliferation in the PET/HA-plasma group. Notably, the level of BMP-2 and VEGF is significantly upregulated in the PET/HA-plasma group compared to that in the PET/HA-immersed group, which suggested that the topological morphology of HA-plasma coating can upregulate the expression of BMP-2 and VEGF. BMP-2 as a kind of cytokine can induce ectopic osteogenesis; it can induce BMSCs to differentiate from osteoblasts with the highest efficiency in the BMP family.⁴² Jiang et al⁴³ reported that the expression of BMP and VEGF is closely related, which is consistent with our RT-PCR findings. VEGF is a major contributor to osteogenesis, which has the most direct and exclusive effect among all kinds of growth factors on the endothelial cells of the vessel. It enhances absorption of the cartilage and participates in initiating osteogenesis within the cartilage by promoting angiogenesis, thus acting as an important regulator during both early and late stages of endochondral ossification.⁴⁴ OCN, also known as bone Gla protein, is a noncollagenous matrix protein found in the bone and dentin, has been postulated to play roles in bone formation and remodeling.⁴⁵ Boskey et al⁴⁶ investigated the bone in OCN-deficient mice by Fourier transform infrared microspectroscopic analysis and proved that OCN is required to stimulate bone mineral maturation. Kim et al⁴⁷ also reported that fluoridation of HA increased significantly the alkaline phosphatase activity and OCN production. eNOS has been found to be involved in fracture healing. Meesters et al⁴⁸ reported that the absence of nitric oxide synthases results in a disturbed arginine–nitric oxide (NO) metabolism and inadequate fracture healing with the transition of delayed union into a nonunion in mice after a femur osteotomy. Furuno et al⁴⁹ suggested the crucial vasculoprotective role of the whole endogenous nitric oxide synthase (NOS) system and that the NOS system in bone marrow-derived cells may be involved in this vasculoprotective mechanism. These works are consistent with our results, suggesting that BMP-2, OCN, eNOS, and VEGF participated in the bone healing process in the PET/HA-plasma group.

Micro-CT results showed that there was decreased bone resorption and increased bone ingrowth at the graft–bone IF of the PET/HA-plasma group bone tunnel compared with that of the control group after surgery. Bone tunnel resorption is a common complication after ACL reconstruction with artificial ligament.⁵⁰ According to Agarwal and García,⁵¹ a synthetic device for ACL reconstruction is required to undertake constantly tensile load, and it can fail due to implant motion, inflammation, bone resorption, and osteolysis. The decrease in bone tunnel resorption indicated improved host-to-graft integrating, which is consistent with the results of our biomechanical tests. In this study, all samples in the biomechanical test were pulled out from tibial tunnel, revealing that in this model, shearing force between the host and the graft is the determinative factor for mechanical strength. Less cancellous bone distribution at the tibial site in rabbits resulted in the tibial pullout. The biomechanical test of stiffness and ultimate load to failure was higher in the PET/HA-plasma and PET/HA-immersed groups compared to that in the PET control group, which provided positive evidence for better host-to-graft integrity in PET coated with HA.

The modified graft-to-bone histological score^26,27 was introduced in this study to quantify the histological results. The significant results in the total score between groups at 8 and 12 weeks postoperatively indicated that plasma spraying with HA on PET can enhance connection between host tissue and grafts. Specifically, the IF width score and rounding of nuclei score were higher in the PET/HA-plasma group compared to those in the PET control group. These results suggested that the IF maturity and the formation of spindle-shaped cells were of significant difference between the PET/HA-plasma and PET control groups. According to Shen et al,⁵² direct insertion and indirect insertion are the two types of connection at native IF between ACL ligament and bone. Direct insertion is composed of tendon, unmineralized fibrocartilage, mineralized fibrocartilage, and bone, while indirect insertion anchors the ligament to periosteum by Sharpey’s fibers.¹¹ Li et al²⁹ and Ai et al¹¹ have reported IF between the graft and the host bone matured with narrowed width, fibrocartilage formation, and Sharpey’s fiber formation at 12 weeks after ACL reconstruction, which is in consistent with our work.

Conclusion

In this study, the plasma spraying technique was applied to modify PET with HA, which is novel for coating on fenestral fabric and can provide insights into ligament modification. The coating method has been proved to have high efficiency and can produce topologically uniform surface. Water contact angle test demonstrated improved hydrophilicity by HA plasma spraying. In vitro study demonstrated increased cytoviability and increased mRNA expression of BMP-2, VEGF, OCN, and eNOS. These results suggested that the plasma HA modification had a promotive effect on mRNA expression of these genes. In vivo test demonstrated that the plasma spraying technique limited bone tunnel resorption and improved biomechanical strength of the bone–graft complex. Histological scoring results indicated that HA plasma spraying can promote osseointegration. All of these results proved that the method is of great potential for ACL reconstruction application.

Acknowledgments

This work was supported by National Key R&D Program of China (2016YFC1100300, 2017YFC0840100 and 2017YFC0840106), National Natural Science Foundation of China (No. 81572108 and No. 81772339), The Key Clinical Medicine Center of Shanghai (2017ZZ01006), Sanming Project of Medicine in Shenzhen (SZSM201612078) and Shanghai Rising-star project (18QB1400500).

Author contributions

All authors contributed toward data analysis, drafting and revising the paper and agree to be accountable for all aspects of the work.

Disclosure

The authors report no conflicts of interest in this work.

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References

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